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hayner ck100 the future of high precision blown film width control-0

Web Width Measurement System

Home >  News >  Web Width Measurement System

Hayner CK100: The Future of High-Precision Blown Film Width Control

Time : 2026-06-21

The Innovation Standard: Hayner CK100 Vision-Based Width Control for 2026 Extrusion Excellence

Technical Briefing | Product Launch 2026

In the high-speed evolution of the global plastics industry, traditional measurement technologies are hitting their physical limits. As blown film manufacturers transition to complex multi-layer structures and high-value sustainable resins, the demand for absolute consistency has reached a critical stage. Precision is no longer a metric—it is the core of profitability.

The Hayner CK100 Series (by Goldbell Electric Drives) represents a generational leap in width control technology. By replacing inconsistent ultrasonic and contact sensors with high-speed CCD visual algorithms, Hayner provides the first true "Visual Brain" for large-scale blown film lines.

Core Innovation: The CCD Vision Advantage

Unlike traditional methods, the Hayner CK100 does not just "feel" the edge; it visualizes and understands it in real-time.

  • AI Edge Recognition: Our proprietary vision algorithms can distinguish the film edge from environmental dust, steam, and machine vibration—eliminating the "false signals" that plague ultrasonic sensors.
  • 0.01mm Guaranteed Resolution: Achieve a level of precision that meets the most stringent requirements for medical packaging and electronic-grade films.
  • High-Frequency Sampling: With a sampling rate of up to 1000Hz, the system provides instant feedback to the PLC, allowing for perfect, closed-loop bubble stability.

Technical Specification Comparison

Technical Feature Standard Ultrasonic Systems Hayner CK100 Vision System
Measurement Logic Soundwave Echo (Delayed) High-Speed CCD (Instant)
Atmospheric Interference Sensitive to Wind & Noise Zero Interference (Optical)
Transparency Support Struggles with Thin Films Optimized Contrast Detection
Data Reliability Fluctuating Data Points Stable, AI-Filtered Digital Stream

The ROI of Digital Transformation

For a factory operating high-speed PE extrusion lines, switching to the Hayner CK100 is not a cost—it is an investment with a rapid payback period. By reducing "Bubble Drift" by up to 90%, manufacturers typically report:

  • Resin Waste Reduction: 5% - 8% average reduction in scrap material.
  • Zero Surface Damage: Contactless measurement preserves the optical properties of the film.
  • Industry 4.0 Readiness: Seamless integration via Profinet/EtherCAT for full digital logging and traceability.

Lead the Innovation in Your Region

The Hayner CK100 is now available for global distribution and OEM integration.

Direct Factory Inquiries: [email protected]

Official Technical Resource: www.goldbellvfd.com